WhatsApp: +86 18526079110
E-mail: Kevin@hx-machinery.com
Tel：+86 022 86728681
Fax：+86 022 86728681
Mobile Phone：+86 18526079110
Develivery time:45-50 days
Model：HOPEX-Highway guardrail making machine
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need.
Warranty :2 years for machinery warranty
Whatapps:0086 18526079110
E-mail:Kevin@hx-machinery.com
Highway guardrail making machine
As a professional manufacturer of cold roll forming equipment, we specialize in designing and producing high-efficiency production lines for structural steel components. Our advanced highway guardrail making machine is developed with mature roll forming technology and practical manufacturing experience. This highway guardrail making machine is suitable for producing high-strength beam profiles that are widely used in storage systems, infrastructure, and structural support applications.
Rack upright roll forming machine working flow
Steel Coil → Decoiler → Leveling → Punching → Roll Forming → Cutting → Output Table
| Guardrail roll forming machine manufacturers parameters | ||
|
1
|
Decoiler | 8 Ton single-arm decoiler |
| 2 | Machine body frame | 500H Beams welding |
| 3 | Forming guide feed frame | Side arch type |
| 4 | Forming Machine Type | 55 portal frame with chain drive |
| 5 | Diameter of shaft | Ø120 mm |
| 6 | Transmission System | TX230 distribution gearbox + 180 cross shaft universal coupling |
| 7 | Main Motor Power | Dual 22 kW motors with K107 reducer |
| 8 | Forming Speed | 5-15 m/min |
| 9 | Roller station | 15-18 rows |
| 10 | Material of rollers | High-quality CR12, quenched and precision machined |
| 11 | Hydraulic system power | 22 KW with four-valve plunger pump |
| 12 | Cutting Method | Hydraulic triple-blade shearing |
| 13 | Punching Units | Three sets (one for center hole, two for side holes) |
| 14 | Cutting blade | Cr12, Quenched treatment 58℃-62℃ |
| 15 | Forming Thickness | 2.0-4.0 mm ( Length Tolerance: ±2 mm) |
| 16 | Control System | Delta PLC, Doble 22 kW Delta inverters, Delta touch screen |
| 17 | Machine Dimensions | 1400mm*2400mm(L*W) |
The complete workflow of the highway guardrail making machine includes: Decoiling → Roll Forming → Hydraulic Cutting → Semi-Finished Interlocking Roll Forming → Finished Product Receiving Rack. Each stage is carefully engineered to ensure precision, stability, and continuous automatic production.
Production begins with the decoiler, which feeds the steel coil smoothly into the system. The material then enters the main roll forming section of the highway guardrail making machine. Through multiple forming stations, the steel strip is gradually shaped into the required beam profile. The roll forming process ensures uniform thickness, accurate dimensions, and high structural consistency. The forming rollers are manufactured from high-grade steel and processed with precision machining to guarantee long service life and stable performance.
After roll forming, the profile moves to the hydraulic cutting system. The hydraulic cutting unit of the highway guardrail making machine provides precise length control and clean cutting edges without deformation. The cutting system is synchronized with the production speed, ensuring high efficiency and minimal material waste.
A key feature of this highway guardrail making machine is the semi-finished interlocking roll forming section. Two formed profiles are pressed and mechanically interlocked together to create a complete and reinforced beam structure. This design significantly enhances the load-bearing capacity and overall strength of the finished product. The interlocking process is smooth, accurate, and highly reliable, ensuring consistent quality in every beam produced.
Once the final beam is completed, it is automatically transferred to the finished product receiving rack for collection and stacking. The entire highway guardrail making machine operates under PLC control, allowing easy operation, parameter adjustment, and stable automation. The user-friendly control system reduces labor requirements and improves overall productivity.
Customization is one of the major advantages of our highway guardrail making machine. Feeding width, rolling thickness, beam dimensions, and voltage configuration can all be tailored according to customer requirements. Whether your market demands different material grades, thickness ranges, or production capacities, we can design the machine accordingly. This flexibility makes the highway guardrail making machine suitable for various international standards and applications.
In addition to high-quality manufacturing, we provide comprehensive after-sales service. If the highway guardrail making machine encounters any operational issues, our professional engineers can offer real-time video technical guidance to assist customers in troubleshooting and adjustment. This online support service ensures fast problem resolution and minimizes production downtime.
With its strong structure, precision forming system, efficient workflow, and customizable design, the highway guardrail making machine offers a reliable and cost-effective solution for beam production. We are committed to delivering durable equipment, competitive pricing, and long-term technical support to help our customers expand their business successfully.
Whatsapp:0086 18526079110
E-mail:Kevin@hx-machinery.com
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
