Highway guardrail roll forming machine manufacturers
As one of the professional Highway guardrail roll forming machine manufacturers, we specialize in designing and producing advanced cold roll forming production lines for heavy-duty structural components. With years of experience in roll forming technology, we provide reliable, efficient, and fully customizable solutions for customers in the construction and infrastructure industries.

Steel Coil → Decoiler → Leveling → Punching → Roll Forming → Cutting → Output Tabl

| Guardrail roll forming machine manufacturers parameters |
|
1
|
Decoiler |
8 Ton single-arm decoiler |
| 2 |
Machine body frame |
500H Beams welding |
| 3 |
Forming guide feed frame |
Side arch type |
| 4 |
Forming Machine Type |
55 portal frame with chain drive |
| 5 |
Diameter of shaft |
Ø120 mm |
| 6 |
Transmission System |
TX230 distribution gearbox + 180 cross shaft universal coupling |
| 7 |
Main Motor Power |
Dual 22 kW motors with K107 reducer |
| 8 |
Forming Speed |
5-15 m/min |
| 9 |
Roller station |
15-18 rows |
| 10 |
Material of rollers |
High-quality CR12, quenched and precision machined |
| 11 |
Hydraulic system power |
22 KW with four-valve plunger pump |
| 12 |
Cutting Method |
Hydraulic triple-blade shearing |
| 13 |
Punching Units |
Three sets (one for center hole, two for side holes) |
| 14 |
Cutting blade |
Cr12, Quenched treatment 58℃-62℃ |
| 15 |
Forming Thickness |
2.0-4.0 mm ( Length Tolerance: ±2 mm) |
| 16 |
Control System |
Delta PLC, Doble 22 kW Delta inverters, Delta touch screen |
| 17 |
Machine Dimensions |
1400mm*2400mm(L*W) |
Our Highway guardrail roll forming machine manufacturers focus on delivering complete production systems that ensure high precision, stable performance, and long service life. The complete production process includes: decoiling → roll forming → hydraulic cutting → semi-finished interlocking roll forming → finished product receiving rack. Each stage is carefully engineered to guarantee smooth operation and consistent product quality.
The production line begins with the decoiler, which supports stable and smooth feeding of raw material coils. The material then enters the roll forming system, where multiple forming stations gradually shape the steel strip into the required profile. Our precision-designed rollers ensure accurate dimensions, uniform thickness, and excellent surface quality. For customers who require strict tolerance control, our equipment provides high stability even during long production runs.
After the primary roll forming process, the profile moves to the hydraulic cutting unit. The hydraulic cutting system ensures accurate length control and clean cutting edges without deformation. This guarantees that every guardrail or structural component meets engineering standards and project requirements.
A key advantage offered by professional Highway guardrail roll forming machine manufacturers like us is the semi-finished interlocking roll forming system. In this process, two formed products are mechanically interlocked and roll-pressed together to create a complete and reinforced beam structure. This design significantly improves the strength and load-bearing capacity of the final product, making it ideal for highway guardrails and heavy-duty metal shelf beams.
The finished products are then automatically transferred to the receiving rack, ensuring organized stacking and reducing manual labor. The entire production line operates smoothly with high efficiency and low maintenance requirements.
Customization is one of our core strengths. As experienced Highway guardrail roll forming machine manufacturers, we understand that different markets and projects have different technical requirements. Therefore, the feeding width, rolling thickness, voltage, machine frame structure, motor power, and control system can all be customized according to customer needs. Whether you require different steel grades, special profile designs, or specific production capacities, we can provide tailored solutions.
To ensure reliable after-sales service, we provide professional online video technical support. If any issue occurs during installation or operation, our experienced engineers can guide customers through real-time video communication, helping to quickly identify and solve problems. This reduces downtime and improves production efficiency.
Our machines are built with high-quality components, advanced PLC control systems, and durable forming rollers to guarantee long-term stable operation. Safety protection systems are also integrated to ensure operator safety.
Choosing reliable Highway guardrail roll forming machine manufacturers is crucial for long-term production success. We are committed to providing high-performance equipment, competitive pricing, and comprehensive technical support. With our advanced manufacturing capabilities and customer-focused service, we help clients achieve efficient production and sustainable growth in the metal forming industry.
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Contat us to learn more
Whatsapp:0086 18526079110
E-mail:Kevin@hx-machinery.com

Our photos with our customers


About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.