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unistrut roll forming machine
unistrut roll forming machine unistrut roll forming machine unistrut roll forming machine unistrut roll forming machine

unistrut roll forming machine

Product ID : HOPEX-unistrut roll forming machine
Product Tags :
Product Attributes :

Develivery time:45-50 days
Model:HOPEX- 41*21/41*41mm/41*52mm/41*62mm
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need.
Warranty :2 years for machinery warranty

Whatapps:0086 18526079110

 

E-mail:Kevin@hx-machinery.com

Product Description

 

unistrut roll forming machine

As a professional cold roll forming machine manufacturer, we focus on developing high-quality and reliable unistrut roll forming machine solutions for customers worldwide. Our unistrut roll forming machine is specially designed for producing standard Unistrut channels used in electrical support systems, solar mounting structures, HVAC installations, and industrial construction projects.

 

  • Multi-Profile Versatility  : A single machine is configured to produce multiple channel sizes (41×21, 41×41, 41×51, etc.) with quick and straightforward adjustments. This flexibility allows manufacturers to meet diverse project specifications without investing in multiple dedicated lines.

Here is a professional English introduction and description for a solar channel roll forming machine capable of producing 41×21, 41×41, 41×52, 41×62, and 41×72 profiles.

Punch press process flow:

Steel Coil Decoiler –> Straightening Machine –> Punching Machine –> Roll Forming Machine –> Hydraulic Cut Off –> Run Out Table –> Finished product–> PLC Control

A. Decoiling: The raw material coil is loaded onto an automatic decoiler.

B. Leveling & Guiding: The metal strip is straightened and guided into the machine.

C. Pre-Punching (Optional): Holes and slots are punched flat before forming.

D. Roll Forming: The strip passes through the series of forming rolls, gradually shaping into the final C/U-channel.

E. In-Line Punching (Optional): Additional features can be punched post-forming.

F. Flying Cut: The continuously formed profile is cut to exact lengths.

                                                                      Photovoltaic bracket roll forming machine main parameters
Forming Rollers 26rollers
Roller Material Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62
Main Shaft Diameter Finished diameter Ø80 mm
Main Shaft Material 45# steel with quenching and tempering treatment
Motor Power 18.5 kW *2 motors, K97 series hard-tooth gearbox
Transmission Gearbox drive, coupled with universal couplings
Machine Frame Cast iron archway 48
Servo Punching Non-stop servo punching,dual-module reverse punching
Cutting Method Flying tracking saw cutting (with scrap)
Discharge Table 3 m × 2 Pieces, roller-type support
Forming Thickness 1.5-2.5mm
Forming Speed 10-15m/min
Inverter INVT brand
LCD Screen Display Control Electric
Low-Voltage Electrical Components Delixi or Chint
Hydraulic System 11 kW × 2 pump station (for punching)
4 kW pump station (for cutting)
3 kW pump station (for pressing)
Bearings Harbin Bearings
Reducer Ruibofeng Reducer Co., Ltd.
Decoiler Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm
Leveling Section

1.5 rollers
2. Leveling shaft diameter 70 mm
3. Material 40Cr high frequency quenching

 

Unistrut roll forming machine solar photovoltaic bracket more photos showing 

 

 

 

 

The unistrut roll forming machine adopts a fully automatic production process, including decoiling, material feeding, precision roll forming, hydraulic punching (optional), hydraulic cutting, and finished product collection. This integrated production line ensures high efficiency, stable operation, and consistent product dimensions, making the unistrut roll forming machine ideal for mass production environments.

Our unistrut roll forming machine is manufactured with high-precision forming rollers made from premium alloy steel. All rollers are CNC-machined and heat-treated to ensure excellent wear resistance and long service life. The heavy-duty machine frame provides strong structural stability, reducing vibration and guaranteeing accurate profile shaping even during continuous high-speed production.

One of the key advantages of our unistrut roll forming machine is flexible customization. Feeding width, roll forming thickness, forming speed, punching hole pattern, and cutting length can all be customized according to customer drawings or technical requirements. The machine supports a wide range of materials, such as galvanized steel, stainless steel, and carbon steel, typically with thicknesses from 1.5 mm to 3.0 mm. Voltage, frequency, and electrical standards can also be customized to suit different countries and regions.

To improve user experience and operational reliability, the unistrut roll forming machine is equipped with an advanced PLC control system and a user-friendly touchscreen interface. Operators can easily adjust parameters, monitor production status, and store multiple product programs. In case of machine issues, our experienced engineers provide real-time video technical guidance, allowing customers to quickly troubleshoot and resume production without delay.

Each unistrut roll forming machine is strictly tested before delivery to ensure stable performance and compliance with international quality standards. In addition to machine manufacturing, we also provide comprehensive after-sales services, including installation guidance, operator training, spare parts supply, and long-term technical support.

With high efficiency, durable structure, precise forming accuracy, and reliable remote support, our unistrut roll forming machine is the ideal choice for manufacturers looking to produce high-quality Unistrut channels with lower production costs and higher productivity.

Carport Canopies ual-purpose structures that provide shade for vehicles while generating electricity. They require robust channels to span large areas and support significant loads
Building-Integrated Photovoltaics (BIPV) Systems where the mounting structure is an integral part of the building envelope, such as facades or skylights
Agricultural Applications (AgriVoltaics) Mounting structures are elevated to allow farming activities to continue underneath the panels.
Floating PV Systems Specialized structures designed to support panels on bodies of water, such as reservoirs and lakes. They are highly corrosion-resistant

Contact us to learn more

Whatapps:0086 18526079110

E-mail:Kevin@hx-machinery.com

 

Our photos with our customers

About us

HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere

FAQ


 

 

 

 

 

Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.

Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.

Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.

Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.

Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.

 

 

 

 

 

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