WhatsApp: +86 18526079110
E-mail: Kevin@hx-machinery.com
Tel：+86 022 86728681
Fax：+86 022 86728681
Mobile Phone：+86 18526079110
Develivery time:45-50 days
Model：HOPEX-bracing machine
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need.
Warranty :2 years for machinery warranty
Whatapps:0086 18526079110
E-mail:Kevin@hx-machinery.com
Bracing machine
As a specialized manufacturer in cold roll forming technology, we are proud to introduce our advanced **Bracing Machine** — a dedicated and fully integrated production line engineered specifically for the high-volume fabrication of structural braces, including innovative interlocking bracing components, for modern storage racking systems. While our expertise extends across various beam profiles, this **Bracing Machine** focuses on producing the critical diagonal and horizontal supports that are fundamental to ensuring the overall stability, seismic resistance, and safety of pallet racking in warehouses and distribution centers. Our system is designed to transform raw steel coil into precise, strong, and ready-to-install braces with exceptional efficiency and dimensional accuracy.
Rack upright roll forming machine working flow
Uncoiling → Leveling → Roll forming system→ Punching system→ Cutting system → Products receiving table
| Rack Roll Forming Machine main parameters | ||
| Forming Rollers | 19rollers | |
| Roller Material | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 | |
| Main Shaft Diameter | Finished diameter Ø90 mm | |
| Main Shaft Material | 45# steel with quenching and tempering treatment | |
| Motor Power | 11 kW *2 motors, K97 series hard-tooth gearbox | |
| Transmission | Gearbox drive, coupled with universal couplings | |
| Machine Frame | Cast iron archway 48 | |
| Servo Punching | Non-stop servo punching,dual-module reverse punching | |
| Cutting Method | Flying tracking saw cutting (with scrap) | |
| Discharge Table | 3 m × 2 Pieces, roller-type support | |
| Forming Thickness | 1.5-2.5mm | |
| Forming Speed | 10-15m/min | |
| Inverter | Delta brand | |
| LCD Screen | Display Control Electric | |
| Low-Voltage Electrical Components | Delixi or Chint | |
| Hydraulic System | 5.5Kw | |
| Bearings | Harbin Bearings | |
| Reducer | Ruibofeng Reducer Co., Ltd. | |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm | |
| Leveling Section | 1.5 rollers | |
| 2. Leveling shaft diameter 70 mm | ||
| 3. Material 40Cr high frequency quenching | ||
The core innovation of this **Bracing Machine** is its capability to manufacture interlocking bracing components. This advanced process involves forming two separate brace profiles that are mechanically joined or "bite-fastened" together. The **Bracing Machine** facilitates this precise (interlocking) operation within its continuous workflow, resulting in a single, unified structural support member. This design offers significantly enhanced load distribution, torsional rigidity, and connection strength compared to traditional single-piece braces, making it a superior choice for high-bay storage applications and regions with stringent seismic codes. The interlocking feature ensures a more robust connection to the rack uprights, directly contributing to the system's overall integrity.
**Complete and Automated Production Workflow:**
Our **Bracing Machine** orchestrates a seamless and efficient manufacturing sequence from coil to finished product:
1. **Precision Decoiling:** The process begins with a heavy-duty decoiler that ensures smooth, controlled, and consistent feeding of the steel coil, providing a stable foundation for the forming line.
2. **Progressive Roll Forming:** The steel strip is guided through a multi-station forming mill. Equipped with a custom-engineered set of hardened roller dies, the **Bracing Machine** progressively shapes the metal into the specific brace profile. For interlocking braces, two complementary profiles are formed.
3. **Punching/Notching (Optional):** An integrated punching station can accurately create connection holes, slots, or end-notches in the brace profile at programmed locations, facilitating swift and secure bolting to the rack frame.
4. **Accurate Hydraulic Cutting:** A computer-controlled hydraulic shear provides clean, burr-free cuts to exact, programmed lengths. This precision is crucial for ensuring perfect fit and alignment within the rack structure.
5. **Interlocking Forming (For Enhanced Braces):** For manufacturing interlocking braces, the two pre-formed profiles are fed into a dedicated unit. Through a specialized sequence, they are joined to create a single, reinforced component. The accuracy of the initial forming by the **Bracing Machine** is vital for this operation.
6. **Automated Discharge:** The finished braces are automatically conveyed to a receiving table or stacking system, ready for packaging and shipment to rack assemblers.
Engineered for maximum adaptability, our **Bracing Machine** offers extensive customization. Key operational parameters, including **material width and thickness**, **brace profile design**, **hole pattern**, **production speed**, and **control voltage**, can be fully tailored to your specific rack system design and factory requirements.
We are committed to a comprehensive partnership. Beyond delivering robust machinery, we provide access to **real-time video online guidance** from our expert engineering team for immediate troubleshooting and process optimization, ensuring your **Bracing Machine** production line maintains peak performance and contributes to the manufacture of safer, more reliable storage systems.
Rack upright roll forming machine photos showing
Whatsapp:0086 18526079110
E-mail:Kevin@hx-machinery.com
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
