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rack roll forming machine
rack roll forming machine rack roll forming machine rack roll forming machine rack roll forming machine

rack roll forming machine

Product ID : HOPEX-rack roll forming machine
Product Tags :
Product Attributes :

Develivery time:45-50 days
Model:HOPEX-rack roll forming machine
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need.
Warranty :2 years for machinery warranty

Whatapps:0086 18526079110

E-mail:Kevin@hx-machinery.com

Product Description

 Rack Roll Forming Machine

 

In the competitive landscape of warehouse storage and industrial shelving, the integrity and efficiency of your production line are paramount. As a specialized manufacturer of cold roll forming machinery, we present our advanced **Rack Roll Forming Machine** — a complete, automated production line engineered to fabricate the high-strength, interlocking beams that form the backbone of modern pallet racking and shelving systems.

Rack upright roll forming machine working flow 

Uncoiling → Leveling → Roll forming system→ Punching system→ Cutting system → Products receiving table

 

                                                                                                      Rack Roll Forming Machine main parameters
Forming Rollers 19rollers
Roller Material Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62
Main Shaft Diameter Finished diameter Ø90 mm
Main Shaft Material 45# steel with quenching and tempering treatment
Motor Power 11 kW *2 motors, K97 series hard-tooth gearbox
Transmission Gearbox drive, coupled with universal couplings
Machine Frame Cast iron archway 48
Servo Punching Non-stop servo punching,dual-module reverse punching
Cutting Method Flying tracking saw cutting (with scrap)
Discharge Table 3 m × 2 Pieces, roller-type support
Forming Thickness 1.5-2.5mm
Forming Speed 10-15m/min
Inverter Delta brand
LCD Screen Display Control Electric
Low-Voltage Electrical Components Delixi or Chint
Hydraulic System 5.5Kw
Bearings Harbin Bearings
Reducer Ruibofeng Reducer Co., Ltd.
Decoiler Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm
Leveling Section 1.5 rollers
2. Leveling shaft diameter 70 mm
3. Material 40Cr high frequency quenching

 This integrated system is designed for seamless operation, transforming raw steel coil into finished, ready-to-assemble beams with precision and reliability. The process begins with a precision **Decoiling Unit**, ensuring smooth and consistent material feeding. The steel strip then proceeds to the core of the line: our robust **Roll Forming Machine**. Equipped with a customized set of hardened roller dies, it progressively shapes the metal into a precise, uniform profile with exceptional accuracy.

 

A key differentiator of this line is the subsequent **Hydraulic Cutting Station**. It provides clean, burr-free, and square cuts to the exact required length without deformation, ensuring perfect fit during assembly. Following this, the semi-finished profiles enter the innovative **Interlocking Roll Forming Unit**. This specialized station is the heart of our design, where two pre-formed C-channels or profiles are mechanically joined and **interlocked** together, creating a single, incredibly rigid, and complete load-bearing beam. This咬扣 (interlocking) technology is crucial for achieving the superior structural strength and stability demanded in heavy-duty storage applications. Finally, the finished beams are automatically conveyed to a **Finished Product Receiving Rack** for orderly collection, preventing any surface damage.

 

Understanding that one size does not fit all, we build exceptional flexibility into our **Rack Roll Forming Machine**. Critical operational parameters—including material feed width, roll forming thickness, and electrical voltage—can be fully customized to meet your specific raw material specifications and local power standards.

 

Beyond providing state-of-the-art equipment, we offer a partnership supported by proactive service. To minimize potential downtime and ensure your operations run smoothly, our technical engineers are available for **real-time video online guidance**, providing instant troubleshooting and operational support whenever you need it.

 

Choosing our **Rack Roll Forming Machine** production line means investing in more than just machinery; it means securing a turnkey solution for productivity, quality, and growth. It empowers you to produce superior, consistent shelving beams with reduced labor costs and enhanced manufacturing efficiency, solidifying your competitive edge in the market.

  Rack upright roll forming machine photos showing                    

Contact us to learn more

Whatsapp:0086 18526079110

E-mail:Kevin@hx-machinery.com

 

Our photos with our customers

About us

 

HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.

FAQ


 

 

 

 

Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.

Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.

Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.

Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.

Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.

 

 

 

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