WhatsApp: +86 18526079110
E-mail: Kevin@hx-machinery.com
Tel:+86 022 86728681
Fax:+86 022 86728681
Mobile Phone:+86 18526079110

Develivery time:45-50 days
Model:HOPEX-storage rack roll forming machine
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need.
Warranty :2 years for machinery warranty
Whatapps:0086 18526079110
E-mail:Kevin@hx-machinery.com
Storage Rack Roll Forming Machine
In the competitive landscape of warehouse storage and industrial shelving solutions, the demand for robust, high-quality racking systems is ever-growing. As a leading manufacturer of cold roll forming machinery, we introduce our state-of-the-art **Storage Rack Roll Forming Machine** production line. This integrated system is engineered to transform raw steel coil into the high-strength, interlocking cross beams that form the critical framework of modern pallet racking and storage systems.


Rack upright roll forming machine working flow
Uncoiling → Leveling → Roll forming system→ Punching system→ Cutting system → Products receiving table

| Rack Roll Forming Machine main parameters | ||
| Forming Rollers | 19rollers | |
| Roller Material | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 | |
| Main Shaft Diameter | Finished diameter Ø90 mm | |
| Main Shaft Material | 45# steel with quenching and tempering treatment | |
| Motor Power | 11 kW *2 motors, K97 series hard-tooth gearbox | |
| Transmission | Gearbox drive, coupled with universal couplings | |
| Machine Frame | Cast iron archway 48 | |
| Servo Punching | Non-stop servo punching,dual-module reverse punching | |
| Cutting Method | Flying tracking saw cutting (with scrap) | |
| Discharge Table | 3 m × 2 Pieces, roller-type support | |
| Forming Thickness | 1.5-2.5mm | |
| Forming Speed | 10-15m/min | |
| Inverter | Delta brand | |
| LCD Screen | Display Control Electric | |
| Low-Voltage Electrical Components | Delixi or Chint | |
| Hydraulic System | 5.5Kw | |
| Bearings | Harbin Bearings | |
| Reducer | Ruibofeng Reducer Co., Ltd. | |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm | |
| Leveling Section | 1.5 rollers | |
| 2. Leveling shaft diameter 70 mm | ||
| 3. Material 40Cr high frequency quenching | ||
Our fully automated **Storage Rack Roll Forming Machine** is designed for unparalleled efficiency and precision, specifically producing beams where two pre-formed C-channels are **interlocked** or "bite-fastened" together to create a single, extraordinarily rigid structural member. This咬扣 (interlocking) technology is vital, providing superior load-bearing capacity and stability compared to traditional single-profile beams. The complete manufacturing process is streamlined into a continuous workflow:
1. **Precision Decoiling**: The process initiates with a precision decoiler, ensuring consistent and smooth feeding of the steel coil.
2. **High-Accuracy Roll Forming**: The steel strip then passes through our robust **Storage Rack Roll Forming Machine**, which utilizes a customized set of hardened roller dies to progressively shape the metal into the precise C-channel profile with exceptional dimensional accuracy.
3. **Hydraulic Cut-Off**: A computer-controlled hydraulic shear provides a clean, square, and burr-free cut to the exact required length without any deformation, ensuring perfect fit and finish.
4. **Interlocking Forming (The Core Stage)**: The semi-finished profiles then enter the innovative **Semi-Finished Interlocking Roll Forming Unit**, the heart of this production line. This specialized station mechanically and precisely joins two pre-formed profiles, securing them into a single, unified beam.
5. **Automated Handling**: Finally, the finished interlocked beams are conveyed to a receiving rack for orderly stacking and packaging, preventing surface damage.
Understanding the diverse needs of global manufacturers, our **Storage Rack Roll Forming Machine** line is built with flexibility at its core. Key operational parameters, including **incoming material width**, **roll forming thickness**, and **line voltage**, are fully customizable to meet your specific material specifications, production standards, and local power requirements. This adaptability ensures seamless integration into your existing operations.
Beyond delivering cutting-edge machinery, we provide a comprehensive and responsive partnership. We understand that downtime is costly. To support your team and ensure continuous operation, our expert engineers offer **real-time video online guidance** for troubleshooting and technical support, providing immediate assistance when you need it most.
Choosing our **Storage Rack Roll Forming Machine** production line is an investment in enhanced productivity, superior product quality, and a stronger competitive advantage. It empowers you to manufacture consistently strong and reliable storage rack beams with reduced labor intensity and increased output. We are committed to being your trusted partner in advancing your manufacturing capabilities.
Rack upright roll forming machine photos showing


Whatsapp:0086 18526079110
E-mail:Kevin@hx-machinery.com



HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a highway guardrail forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the highway guardrail forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.